Kawasaki – Made in the USA

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Kawasaki operates six businesses in the United States, two of which pertain to consumer products:kmm1 Kawasaki Motor Corp USA (KMC), the sales unit, and Kawasaki Motors Manufacturing Corp. USA (KMM), the production unit.

KMM, a sister company and supplier to Irvine, Calif.-based KMC, has operations in Lincoln, Neb., and Maryville, Mo. KMM builds all of Kawasaki’s ATVs, Jet Ski personal watercraft and Mule utility vehicles.

Here’s what I learned during a visit to the Lincoln site.

Kawasaki became the first foreign vehicle manufacturer to enter the U.S. The consumer products manufacturing facility in Lincoln, located on 335 acres, opened in 1974 as a 286,000 sq. ft. plant.
At the time, the company was producing motorcycle and personal watercraft stateside, cranking out about 50,000 units annually during those first few years.

pwctops21 pwchullprep3 pwcengineplacement

Today, an estimated 1,000 workers produce about 120,000 vehicles each year at the nearly 1.3 million sq. ft. facility. Production operations include fiberglass molding, fabrication, welding, rim forming, painting and assembly. The site also produces wheels sold to BRP, Honda, Polaris and Suzuki.

welding atv_engines atvframe

Bruce Spilker, a KMM production supervisor, says the three ATV assembly lines in Lincoln produce about 100 units daily while the personal watercraft assembly line kicks out about 120 boats per day. Each production line is capable of mixed model production. Production schedules come monthly from KMC. A recently completed fourth assembly line, formerly dedicated to motorcycle assembly, produces Mule utility vehicles.

atvchassis bodyplacement wheelattachment

KMM’s Maryville plant opened in 1989 for production of general-purpose engines. Employing more than 600 workers, the facility has grown to more than 700,000 sq. ft. on 113.7 acres and produces about 500,000 units annually. Workers complete die-casting, injection molding, machining, painting and assembly.

atvfinished testing2 finishedproduct1

Both the Lincoln and Maryville plants operate on a “just in time” supply method, which eliminates massive amounts of warehousing and over-ordering of parts.

Click here to learn more about powersports manufacturers’ operations in the U.S.

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One Response to “Kawasaki – Made in the USA”

  1. Paul Says:

    Interesting article, I drive a Kawasaki cruiser. Some of the guys like to push there Harley’s with the built in America argument. I read before that Kawasaki built it’s motorcycles in the USA, but some of the guys say that they’re just “assembled” in the US, it that true.
    I love all motorcycles, however I don’t buy into their argument as I’ve seen “Made in Japan” on some of the Harley bikes as well.

    Did you learn anything about this during your tour?

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